Do you often find yourself with some delicious leftover barbecue and wonder how to give it a new lease on life? Look no further! This incredible smoked pork chili recipe is the ultimate answer to transforming those smoky remnants into a heartwarming, flavor-packed meal that’s even better the second time around.

Why You Will Love This Smoked Pork Chili Recipe
This recipe is a game-changer for every backyard BBQ enthusiast who consistently ends up with tantalizing leftovers. Whether you’re a seasoned pitmaster or just someone who loves the rich flavors of slow-smoked meats, this chili offers a fantastic way to extend the enjoyment of your culinary efforts. In our household, where it’s just the two of us, leftover barbecue is a common and welcome occurrence. When the smoker is fired up, I tend to go all out, making more than we could possibly eat in one sitting. And while some lucky neighbors certainly benefit from this generosity, I always make sure to reserve a portion specifically for this chili.
We all have our go-to methods for repurposing leftovers, but it struck me one day that the deep, complex flavors of smoked pork would marry perfectly with the robust spices of a classic chili. And I wasn’t wrong. This isn’t just any chili; it’s a celebration of texture, taste, and the unmistakable aroma of smoke, all simmering together in one glorious pot. The smoky depth of the pork transforms a standard chili into something extraordinary, creating a meal that is both comforting and exciting. It’s truly delicious!
Imagine spooning into a bowl of chili where tender, smoky pork melds with hearty beans and a perfectly spiced broth. Each bite delivers a symphony of flavors—a gentle heat, earthy notes from cumin and oregano, a hint of brightness from cilantro, and that signature smoky essence that only perfectly barbecued pork can provide. It’s a dish that satisfies on every level, warming you from the inside out. So, the next time you plan a smoking session, consider setting aside some of that precious pork. This easy and incredibly flavorful chili will make you glad you did.
Essential Ingredients for Your Smoked Pork Chili
The beauty of this recipe lies in its smart use of ingredients, starting with the star: your delicious leftover smoked pork. I’m operating under the assumption that you have a pound or two of smoked barbecue on hand—perhaps some succulent pulled pork, or even the flavorful meat trimmed from smoked ribs. These remnants are not merely ingredients; they are flavor foundations that will infuse your chili with unparalleled depth.
For my version, I utilized a mix of leftover smoked pork butt and the rich meat carefully cut from smoked ribs. This combination provides a delightful textural contrast, with the pork butt offering melt-in-your-mouth tenderness and the rib meat adding a slightly firmer, yet equally tender, bite. However, feel free to use whatever smoked pork treasures you have stored in your fridge or freezer. If you don’t have leftovers, don’t let that stop you! Smoking a pork butt or a rack of ribs specifically for this chili is an endeavor well worth the effort, guaranteeing a sublime result.

Let’s break down the components that contribute to the magic of this smoked pork chili:
The Chili Base:
- Smoked Pork (rib meat, pulled pork, etc.): This is the soul of our chili, providing an intensely smoky, savory flavor and a rich, meaty texture that’s impossible to replicate.
- Onion: Forms the aromatic foundation, adding essential sweet and savory notes that build complexity as they caramelize.
- Green Bell Pepper: Contributes a mild, slightly sweet, and fresh pepper flavor, offering a gentle crispness to the vegetable base.
- Poblano Pepper: Introduces a medium, approachable heat level along with an earthy, slightly smoky richness, enhancing the chili’s overall profile.
- Jalapeno Pepper: Delivers a vibrant spicy kick and a layer of fresh pepper complexity. You can adjust the amount to suit your heat preference.
- Garlic: A cornerstone of savory cooking, garlic provides a robust, pungent, and aromatic backbone, elevating all other flavors.
Seasonings and Spices:
The careful selection and layering of spices are what truly define a great chili. Each spice plays a vital role in building the deep, satisfying flavor profile of this smoked pork chili:
- Chili Powder: The quintessential chili spice, providing the characteristic flavor and a warm, mild heat.
- Oregano: Adds an earthy, slightly bitter, and aromatic note that is classic in chili.
- Smoked Paprika: Reinforces the smoky theme, offering a deep, rich smoky flavor and a beautiful reddish hue.
- Cumin: Essential for its warm, earthy, and slightly nutty taste, which is a hallmark of many chili recipes.
- Coriander: Brings a unique citrusy, sweet, and aromatic quality that brightens the overall spice blend.
- Kosher Salt: Crucial for enhancing all the other flavors and balancing the intensity of the spices.
- Black Pepper: Adds a subtle, sharp heat and spiciness, rounding out the seasoning.
Liquid Components:
These liquids are vital for creating the rich, simmering broth that binds all the ingredients together and allows the flavors to meld beautifully:
- Beer: Beyond just liquid, beer introduces depth of flavor with its malty, slightly bitter, and often yeasty notes, contributing to a more complex chili. Choose your favorite lager or ale for optimal results.
- Chicken Stock: Provides a savory, rich base that enhances the meaty flavors of the pork and vegetables, creating a luscious body for the chili.
Additional Ingredients:
- Kidney Beans: These classic chili additions offer a creamy texture, a subtly earthy flavor, and contribute to the heartiness and satisfying mouthfeel of the dish.
Garnishes:
Garnishes are not just for show; they provide contrasting flavors and textures that elevate the entire eating experience:
- Green Onion: Offers a fresh, mild onion flavor and a vibrant green color.
- Cilantro: Adds a bright, fresh, citrusy, and herbaceous element that cuts through the richness of the chili.
- Lime Wedges: A squeeze of fresh lime juice provides a zesty, tangy accent that awakens the palate and brightens all the flavors.
- Sour Cream: Contributes a creamy, cooling contrast to the chili’s spiciness, adding a luxurious richness.
This carefully selected combination of ingredients ensures your smoked pork chili will taste absolutely fantastic, bringing out the best of smoky, spicy, and savory goodness. And those fresh, creamy garnishes? They are the perfect finishing touch, adding layers of flavor and visual appeal that make this dish truly unforgettable.
How To Make Smoked Pork Chili: A Step-by-Step Guide
As mentioned, this recipe shines when you start with a generous pound or two of incredible leftover barbecue. If your smoker isn’t fired up often enough to produce such bounty, I highly recommend smoking a pork butt or some ribs (or both!) just for the sheer joy of creating this chili. The effort is minimal for the profound reward of flavor.
Here’s how to bring this sensational smoked pork chili to life:
Heat the olive oil in a large pot or Dutch oven over medium heat. Add the diced onion, green bell pepper, poblano pepper, and jalapeno pepper into the Dutch oven. Sauté these vegetables for 5-7 minutes, stirring occasionally, until they soften and become fragrant. This step is crucial for building the foundational flavors of your chili.

Add the minced garlic to the softened vegetables and stir well. Cook for an additional 30-45 seconds, just until the garlic becomes fragrant, being careful not to burn it. Immediately after, add all the dry spices: kosher salt, black pepper, chili powder, oregano, smoked paprika, cumin, and coriander. Stir vigorously to combine everything, allowing the spices to toast lightly for a minute or two, which enhances their aroma and flavor. This brief toasting step unlocks the full potential of each spice.


Once the spices are fragrant, pour in the beer. Use a wooden spoon or spatula to deglaze the bottom of the pot, scraping loose all those wonderful browned bits of flavor that have accumulated. These “yummy bits” are packed with concentrated taste and will add incredible depth to your chili. Allow the beer to simmer for a few minutes, reducing slightly and mingling with the spices and vegetables.


Now, add the chicken stock and your chopped smoked pork meat to the pot. Stir to combine all the ingredients thoroughly. Bring the mixture to a gentle simmer, then reduce the heat to low, cover the pot, and let it cook for at least an hour. The goal is for the pork to become incredibly fork-tender, and for all the flavors to meld beautifully. The exact cooking time may vary depending on how tender your original smoked pork was. Some cuts might soften faster, while others could benefit from a bit more time. Trust your judgment and taste for tenderness.


Once the chili has simmered to perfection and the pork is wonderfully tender, stir in the kidney beans. Allow the chili to cook for another 10-15 minutes, or until the beans are thoroughly warmed through. At this point, it’s essential to taste the chili. Adjust the seasonings with additional salt and pepper as needed to suit your personal preference. You might find it needs a little more spice, salt, or even a touch of sweetness.

Serve your magnificent smoked pork chili immediately! Gather all your favorite garnishes to let everyone customize their bowl. We highly recommend a dollop of sour cream for creaminess, a sprinkle of fresh green onions and cilantro for brightness, and a squeeze of zesty lime wedges to cut through the richness. The combination of these fresh toppings truly elevates the experience.

This chili truly has it all. The taste is nothing short of fabulous, offering a delightful mild heat that complements the wonderful textures of the tender pork and hearty beans. You’ll definitely notice that signature smoky goodness from the barbecued pork, which is what sets this recipe apart. The blend of super tender pieces from smoked pork butt with the slightly firmer, yet still incredibly tender, rib meat creates a textural symphony that is pure bliss.
It hits all the notes I look for in a chili—comforting, flavorful, and satisfying, making it perfect for any occasion! This dish was a welcome departure from my standard chili recipe (which I absolutely adore) and proved to be the perfect use for my leftover BBQ. And if you think it’s good on day one, just wait! The leftover chili was even better the next day, as the flavors had more time to deepen and meld.

Give this recipe a whirl, and don’t hesitate to let us know what you think. If you make it, be sure to tag us on Instagram or hit us up on Facebook. I’d absolutely love to see your creations and hear your thoughts!
Pro Tips for Perfect Smoked Pork Chili
Achieving the perfect bowl of smoked pork chili is simple with a few insider tips:
- Top-Quality BBQ is Key: The foundation of this exceptional chili is seriously good leftover smoked pork. The quality of your initial BBQ directly translates to the depth and richness of your chili. If you start with perfectly smoked, tender, and flavorful pork, your chili will inherit those incredible characteristics. It’s worth the effort to ensure your starting material is top-notch, as quality truly counts in this dish.
- Customize the Spice Level: Chili is a personal experience, and its heat level is no exception. Feel free to adjust the spiciness to your preference. If you’re a devout spice lover, don’t shy away from adding extra diced jalapenos, a few dashes of your favorite hot sauce, or a bit more chili powder. For those who prefer a milder chili, simply reduce the amount of jalapeno, or remove the seeds and membranes for less heat. Always taste as you go, and make it perfectly tailored to your palate.
- Embrace the Slow Simmer: Don’t rush the chili-making process. The magic happens during a low and slow simmer. The longer your chili cooks, the more time the individual flavors have to intertwine and deepen, creating a truly harmonious and complex profile. For an even more intense flavor, consider preparing the chili a day in advance. This allows the ingredients to meld and mature, resulting in a chili that tastes even more delicious when reheated.
- Experiment with Liquids: While beer and chicken stock provide a fantastic base, don’t be afraid to experiment. A splash of coffee or a square of unsweetened dark chocolate can add incredible depth and complexity, enhancing the savory notes without making the chili taste like coffee or chocolate.
- Taste and Adjust Regularly: The best chefs taste their food throughout the cooking process. As your chili simmers, periodically take a small taste. This allows you to adjust salt, pepper, and other spices as needed, ensuring the final product is perfectly balanced and seasoned to your liking.
Exciting Variations to Explore
This smoked pork chili recipe is wonderfully versatile, offering plenty of opportunities for creative twists. Here are some exciting variations to try, allowing you to customize it to your heart’s content:
- Bean Bonanza: If you’re a fan of beans and love the heartiness they bring, feel free to load up your chili with a variety of them. Alongside the kidney beans, consider mixing in some black beans or pinto beans. This not only adds extra texture and substance but also introduces different earthy flavor notes, creating a true bean fiesta that’s incredibly satisfying and nutritious.
- Cheesy Bliss: For cheese enthusiasts, a generous topping of shredded cheese is a must. Once your smoked pork chili is ladled into bowls, sprinkle a liberal amount of shredded cheddar, Monterey Jack, or even a spicy pepper jack cheese over the top. The warmth of the chili will melt the cheese into a gooey, delicious blanket, taking the comfort factor to an entirely new level.
- Mac and Cheese Madness: Take your smoked pork chili from delicious to utterly decadent by serving it over a bed of creamy mac and cheese. Prepare your favorite macaroni and cheese recipe, whether it’s homemade or from a box, and then ladle a generous serving of your smoky, hearty chili right on top. This creates a comforting fusion that combines the best of both worlds—the rich, savory notes of chili with the irresistible creaminess of mac and cheese—for an indulgent and deeply satisfying meal that’s perfect for a chilly evening.
- Sweet & Smoky Twist: For a slightly sweeter and even more robust flavor profile, consider adding a tablespoon of brown sugar or a touch of molasses to your chili during the simmering phase. This can enhance the smoky notes of the pork and balance the heat of the peppers beautifully.
- Smoky Fire-Roasted Tomatoes: Replace regular diced tomatoes with fire-roasted ones to amp up the smoky flavor even further. The char on these tomatoes adds another layer of depth that complements the smoked pork perfectly.
Frequently Asked Questions (FAQs)
Absolutely! This recipe is incredibly versatile and forgiving. You can certainly use various smoked meats such as pulled pork, tender meat from smoked ribs, or even flavorful brisket. It’s an excellent and delicious way to make the most of those fantastic BBQ leftovers, adapting to whatever you have on hand.
Of course! The spice level is completely adjustable to suit your preference. To make it milder, simply reduce the amount of jalapeno peppers or chili powder. For even less heat, you can remove the seeds and membranes from the jalapeno before dicing. Always taste as you go, and feel free to customize it until it’s perfect for your taste buds.
Absolutely, and we highly recommend it! Chili often tastes even better when made a day in advance. The flavors have more time to meld and deepen, resulting in a richer, more harmonious dish. Simply cook it as directed, let it cool completely to room temperature, and then refrigerate it in an airtight container. When you’re ready to serve, gently reheat it on the stovetop over low heat or in a slow cooker until warmed through.
To store leftover smoked pork chili, allow it to cool completely to room temperature. Transfer it to an airtight container and refrigerate it for up to 3-4 days. For longer storage, it freezes exceptionally well.
Yes, this chili is perfect for freezing! Once it has cooled completely, spoon it into freezer-safe containers or heavy-duty freezer bags. Make sure to leave a little headspace for expansion. It can be stored in the freezer for up to three months. Thaw overnight in the refrigerator before reheating gently on the stovetop.
Other Awesome Chili Recipes to Try
Thick and Hearty Homestyle Chili Recipe
Thick And Creamy White Chicken Chili Recipe
Vegetarian Chili
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Smoked Pork Chili

Rating: 5 from 2 votes
Course: BBQ, Soup
Cuisine: American, BBQ
Prep Time: 10 minutes
Cook Time: 1 hour 15 minutes
Servings: 8
Calories: 145 kcal
Ingredients
Chili Base
- 1 tbsp Olive oil
- 1 1/2 lbs Smoked pork meat (chopped)
- 3/4 cup Onions (diced)
- 1/2 cup Green bell pepper (diced)
- 1/4 cup Poblano pepper (diced)
- 1/4 cup Jalapeno pepper (diced)
- 15 oz Kidney beans (1 can)
Spices
- 2 tsp Garlic (minced)
- 1 tsp Kosher salt
- 1/2 tsp Black pepper
- 1 tsp Chili powder
- 1/2 tsp Oregano
- 1/2 tsp Smoked paprika
- 1/2 tsp Cumin
- 1/2 tsp Coriander
Liquids
- 1/2 cup Beer (Your favorite)
- 1 qt Chicken stock
Garnishes (optional)
- Green onion
- Cilantro
- Lime (wedges)
- Sour cream
Instructions
- Heat the olive oil in a large pot or Dutch oven over medium heat. Add the onion, green bell pepper, poblano pepper, and jalapeno pepper into the Dutch oven and cook for 5-7 minutes or until the vegetables soften up.
- Add the garlic in, and stir. Cook until fragrant, about 30-45 seconds. Then add all the spices (Kosher salt, black pepper, chili powder, oregano, smoked paprika, cumin, coriander) and combine it all by mixing well.
- Cook the spices for a few minutes then add the beer. Deglaze by scraping the bottom of the pot, scraping loose all those yummy bits of flavor.
- Add the chicken stock and the chopped smoked pork, cover, and cook for an hour or until fork tender. For some, this might be sooner. For others, it might be longer. It’s all up to how you smoke your pork.
- When the chili is ready, add the kidney beans to the chili and allow them to cook until warmed through. Give it a taste and adjust the seasonings with additional salt and pepper to your taste.
- Serve immediately with all your favorite garnishes. Not sure which to use? Try them all! We went with some green onion, cilantro, lime wedges, and a dollop of sour cream.
Notes
Leftover Smoked Pork Chili Storage:
To store leftover smoked pork chili, allow it to cool completely to room temperature. Transfer it to an airtight container and refrigerate for up to 3-4 days.
Freezing Smoked Pork Chili:
For longer storage, allow the chili to cool completely. Place it in a freezer-safe container or a resealable freezer bag. Store in the freezer for up to three months. Thaw in the refrigerator overnight before reheating.
Nutrition
Calories: 145kcal | Carbohydrates: 20g | Protein: 8g | Fat: 4g | Saturated Fat: 1g | Polyunsaturated Fat: 1g | Monounsaturated Fat: 2g | Cholesterol: 4mg | Sodium: 467mg | Potassium: 414mg | Fiber: 5g | Sugar: 3g | Vitamin A: 226IU | Vitamin C: 17mg | Calcium: 31mg | Iron: 2mg









